Yuzhimu Moulded Carpet Backing – Advanced Nonwoven Solution for Automotive Carpets

Yuzhimu Moulded Carpet Backing is a high-performance nonwoven material developed by Atlan Performance Materials. It is specifically engineered for tufted carpets and moulded automotive flooring systems, where durability, dimensional stability, and precise formability are essential.This innovative backing technology combines the strength of continuous filaments with the flexibility of a thermally bonded bicomponent structure—delivering superior mouldability and consistent performance throughout the carpet manufacturing process.

What Is Yuzhimu?

Yuzhimu is a bicomponent spunbond nonwoven fabric, made of continuous filaments with a polyamide (PA) or polyester (PET) core and a copolymer sheath.This construction provides an ideal balance of mechanical strength, thermal formability, and adhesion, making it the perfect backing layer for both primary and secondary carpet systems. When used as a moulded carpet backing, Yuzhimu forms the structural base that allows tufted carpets to be shaped into complex 3D geometries—such as vehicle floor systems—without loss of integrity or appearance.

Key Features and Benefits of Yuzhimu Moulded Carpet Backing

Excellent Mouldability

Yuzhimu’s unique bicomponent structure allows the material to deform and conform during the heating and forming process. It ensures smooth shaping and sharp edge definition even in deep-draw moulds.

High Dimensional Stability

The open filament network maintains uniform strength across directions, ensuring that the carpet retains its shape and fit after moulding and during long-term use.

Superior Tuft Lock

Yuzhimu provides outstanding tuft anchorage during tufting and moulding. The strong nonwoven structure holds yarn tufts securely, minimizing fibre pull-out and extending product life.

Lightweight with High Strength

Its high tensile strength and tear resistance allow carpet manufacturers to use lighter materials without sacrificing durability—supporting vehicle weight reduction targets.

Efficient Processing

Yuzhimu backings can be moulded at lower temperatures and shorter cycle times, saving energy and improving production efficiency in automotive carpet forming operations.

Consistency and Reliability

Every roll of Yuzhimu offers stable mechanical and thermal behavior, ensuring predictable moulding results and reducing production waste.

In addition to automotive applications, Yuzhimu can also be used in non-flat carpet constructions, such as moulded industrial mats or complex flooring panels requiring dimensional stability and heat resistance.

Technical Advantages for Carpet Manufacturers

• Optimized for tufting, latex application, and moulding
• Compatible with multiple adhesive and coating systems
• Excellent heat and mechanical deformation resistance
• Enables sharp edge and contour formation
• Delivers consistent thickness and density for repeatable forming results
• Reduces energy costs and cycle time in production lines
• Sustainability and the Future of Automotive Backings

Why Choose Yuzhimu Moulded Carpet Backing

• Reliable moulding performance for complex shapes
• Consistent quality and durability under high load and heat
• Compatibility with modern tufting and coating technologies
• Proven performance in millions of vehicles worldwide
• With Yuzhimu, moulded carpets gain a strong and stable foundation that ensures premium appearance, dimensional accuracy, and long-term comfort for end users.

Conclusion

Yuzhimu Moulded Carpet Backing sets the benchmark for modern automotive flooring.

Its advanced nonwoven structure provides the perfect balance between formability, strength, and lightweight design, enabling manufacturers to produce durable, attractive, and sustainable moulded carpets efficiently.

Whether for luxury sedans, SUVs, or commercial vehicles, Yuzhimu ensures every moulded carpet fits precisely, performs reliably, and meets the growing demand for sustainability and quality in automotive interiors.